Production delays aggravated by poor service planning are both costly and frustrating. Steam Generation endeavours to provide an efficient service for our customers. Service contract are offered to clients all over South Africa to allow our customers to do what they are good at and not have to worry about the heart of their production generating steam or hot water – that’s our job.

Together with our third party Authorised Inspection Authority in terms of the Occupational Safety Act 85 of 1993, as amended 1998, we have been involved in carry out statutory inspections of boilers, pressure vessels, oxygen tanks, cooking pots, heat exchangers, steam and gas reticulations.

Repairs, services and reconditioning of burners is offered by Steam Generation and its expert technical team. Combustion is the most important function on a boiler – to minimise fuel costs & environmental impact, our team are available to assist.

Repairs and reconditioning of equipment is sometimes a necessity and we have been part of repair projects all over Southern Africa from fire and water tube boilers, autoclaves, calorifiers and numerous other equipment.

Our team is always actively converting burners to suit the energy requirements of our clients, with the cost of energy today our clients are constantly looking for the cheapest and most efficient fuel/s. Steam Generation is involved in numerous coal to gas fired boiler conversions with astounding success.

This offers the basic controls to operate the boiler on Automatic.
• Unistream Pro PLC & HMI technology locally supported in South Africa.
• 7” Touch screen
• Full ALARM functions
• Controlling Combustion: Variable Speed Drives on the following:
– FD & ID Fans
– Stoker
– Controlling Steam Pressure via a Steam Pressure Transmitter
– Controlling Furnace Pressure / Draft
– Controlling boiler water level using Spirax probe technology
– Virtual Oxygen trim control based on total furnace energy
– Monitoring and notification of tube / grit collector fouling
Remote support & reports on any internet connection via sms, tablet, laptop (No Scada interface required).

Lagging and cladding of boilers, vessels, pots, steam/hot water lines and valves.

Supply and installation of water treatment plants suitable to the individual client requirements.

A full range of tanks, pumps, motors, electrical parts, valves, fittings, control equipment, steam traps, PRV’s, safety valves, boiler tubes, gaskets, packing, refractory material, laggings and many other items is maintained to ensure availability for our customers.

We buy and rebuild used boilers. A rebuilt boiler is guaranteed for 6 months, and many such boilers are in operation. Boilers are also available for hire to ensure continuity of production during emergency plant breakdowns and when boilers are off-range for preparation for routine government inspection.

There is an ever increasing demand for saving space and mobility in Africa, we are seeing this trend more and more and have been involved in installing boiler plants in containers through-out Africa. There are currently twenty (20) containerised steam plants throughout Africa.

• PLC controlled.
• Electronic safety features in place before opening door – zero pressure, dead man foot switch and mechanical door interlock.
• Low maintenance and local parts used.
• Protection of door seal and ring – consistent opening and closing movement
• Programming of autoclave operations can also be done using PLC.
• Program and notification when Statutory Inspections are due.
• Can be fitted and installed on-site.